Customer deployment
Cement Bucket Assembly, Tack, and Welding Workstation
Workstation covering assembly, tack, and welding for cement-bucket fabrication.
Workpiece
Cement-industry buckets across 11 specifications.
Production Challenge
Multiple bucket specifications had to move from assembly through welding with reduced manual intervention.
AGR Solution
AGR combined dedicated fixtures, electromagnetic floating grippers, and vision-assisted positioning in a single station for assembly, tack welding, and welding.
System Configuration
Dedicated fixtures, electromagnetic floating grippers, support for 11 specifications, and vision-assisted positioning. Robots handle transfer, loading/unloading, assembly, tack welding, and welding in one integrated station.
Implementation
Delivered as a customer-facing workstation.
Case Results
A single-station configuration designed to reduce manual intervention across handling, assembly, tack welding, and welding.
Application Conditions
Similar bucket assembly and welding applications can be assessed.
Automation Flow
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01
Workpiece supply
Supply the required bucket specification to the station.
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02
Handling
Robots handle workpiece transfer.
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03
Positioning
Vision assistance establishes the workpiece position.
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04
Integrated operations
Assembly, tack welding, and welding are performed in the same station.
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05
Discharge
The completed workpiece exits the station.
Engineering Highlights
- Dedicated fixtures
- Electromagnetic floating grippers
- Vision-assisted positioning
- Single-station flow from handling through welding
Media & System Views
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