Robotic Welding System for Excavator X-Frames | AGR Robotics

Designed for high-strength X-frame chassis welding, this robotic system delivers deep joints, high-deposition performance, and precision alignment across thick-section steel structures.
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Overview


AGR Robotics developed an advanced robotic welding system for excavator X-frames, engineered to achieve deep penetration, high-deposition performance, and superior structural accuracy.
Integrated with servo-driven positioners, adaptive seam tracking, and modular tooling, the system ensures consistent weld quality and minimizes heat distortion across heavy-duty undercarriage joints.
This automated chassis welding solution enhances production efficiency while maintaining exceptional precision on thick-section steel structures.


AGR Technical Highlights


• Dual-arm robotic welding using Panasonic TM-1800 systems
• ±0.08 mm TCP accuracy across multi-layer X-frame seams
• 3-axis synchronized servo positioners with high-torque drive motors
• Adaptive arc control (YD-500GS5) with programmable waveform modes
• Modular clamping fixture with dual-layer design, rated for 600 kg payload


Robotic welding station for excavator X-frame chassis
AGR servo-controlled robot welding X-frame joint
Automated welding workstation for excavator chassis assembly
Heavy-duty robotic welding of excavator undercarriage structure
Adaptive seam tracking system in AGR robotic welding station

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