Automated Robotic Station for Hopper Assembly and Welding | AGR Robotics

High-speed, high-accuracy robotic welding for hopper assembly lines, integrating dual-arm robots, servo positioners, and adaptive seam tracking for precision fabrication in building material machinery.

Overview

AGR Robotics designed an automated robotic station for hopper assembly and welding, engineered for large structural hoppers used in building material and bulk-handling machinery.
The system integrates dual-arm robots, multi-axis servo positioners, and adaptive seam tracking, achieving consistent penetration and dimensional accuracy under high-speed production.
This automated welding solution ensures repeatable quality, reduces manual alignment, and improves overall efficiency in hopper fabrication.

AGR Technical Highlights

• Dual-arm coordinated welding using Panasonic TM-1800 robots
• ±0.06 mm TCP precision across multi-layer hopper seams
• 3-axis synchronized servo positioners for complex weld angles
• Adaptive arc control (YD-500GS5) ensuring stable arc performance
• Modular fixture system for quick changeover and heavy-duty clamping

Automated robotic welding station for hopper assembly

AGR dual-arm robots welding large structural hopper frames

Servo positioner for robotic hopper welding automation

Adaptive seam tracking in hopper assembly robotic system

Automated welding solution for building material machinery hoppers

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