High-efficiency robotic welding for large RV frames with dual-robot collaboration and intelligent monitoring, improving productivity and weld uniformity in large-scale vehicle manufacturing.
Recreational vehicle (RV) chassis frames require high structural rigidity and consistent weld quality to ensure safety, stability, and long-term performance on the road.
To meet these requirements, AGR Robotics designed a dual-robot welding workstation optimized for long, multi-joint frame structures.
The system integrates dual coordinated robots, servo-driven positioners, and advanced welding control algorithms to maintain dimensional precision throughout complex welding sequences.
With intelligent monitoring and automatic seam tracking, it delivers deep penetration, smooth bead formation, and high production throughput.
This automation platform significantly reduces manual workload, ensures consistent weld integrity, and supports flexible production for different RV frame designs.
AGR Solution Summary | AGR Robotics:
AGR delivered a robotic welding workstation for RV chassis frame production, designed to ensure efficiency, consistency, and safety in large-scale vehicle manufacturing.
The system combines dual-robot collaboration, intelligent monitoring, and automated quality management to achieve stable and repeatable high-performance welding.
Key Features:
• Dual FANUC M-10iD/8L welding robots with CO₂ gas-shielded arc welding, providing precise and efficient long-seam weld performance.
• Two-axis servo positioner (5-ton load capacity) enables full 360° weld coverage, ensuring uniform penetration and balanced frame strength.
• Pneumatic clamping fixtures support fast frame loading, precise positioning, and multi-size production adaptability.
• IoT-based iCare system offers real-time monitoring, production tracking, and predictive maintenance for optimized uptime.
• Anti-collision torch system with an automatic cleaning unit ensures stable operation and consistent weld quality during long production cycles.
• End-to-end automation, from manual loading to robotic welding, significantly boosts productivity, process stability, and operator safety.
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