Robotic Welding Station for Loader Buckets | AGR Robotics

In the construction and mining industries, loader buckets face extreme abrasion, impact, and structural stress.

To guarantee long service life and consistent weld quality, AGR Robotics designed a dedicated robotic welding station optimized for bucket assemblies and other high-wear components.

Equipped with synchronized robots, positioners, and seam tracking sensors, the station provides precise welding coverage across curved and thick-walled surfaces.

Adaptive control technology automatically adjusts parameters for varying joint thickness and weld angles, ensuring deep penetration and minimal distortion.

This automation solution reduces manual intervention, shortens cycle times, and ensures repeatable weld quality—ideal for large-scale production of loader buckets, cutting edges, and similar attachments.

AGR Solution Summary | AGR Robotics

AGR delivered a robotic welding station for loader bucket fabrication, engineered to handle thick steel sections, curved profiles, and high-stress weld zones. The system enhances welding precision, durability, and operator safety for heavy-duty construction applications.

Key Features:

• FANUC M-10iD welding robots integrated with multi-axis servo positioners for precise motion coordination and full weld coverage.

• Gas-shielded arc welding process achieving ±0.05 mm accuracy and high-speed seam execution across varied geometries.

• 3D seam tracking and adaptive path control enabling consistent weld quality on complex bucket contours.

• Precision fixturing and alignment system minimizing deformation and ensuring repeatable joint accuracy.

• Efficiency improved by 30% compared to manual welding, with enhanced arc stability, reduced rework, and improved operator safety.