Robotic Welding Station for Excavator Boom Front Forks | AGR Robotics

In the construction machinery industry, the excavator boom front fork is one of the most critical structural joints, demanding both strength and dimensional precision under heavy loads.

To meet these industrial-grade requirements, AGR Robotics designed a fully automated robotic welding station optimized for multi-angle welding of high-strength assemblies.

The system integrates synchronized robotic arms, rotating positioners, and intelligent seam tracking to achieve uniform penetration and perfect torch alignment.

With adaptive process control, it dynamically adjusts welding parameters in real time to ensure stable arcs, minimal deformation, and repeatable quality across large-scale production runs.

This station improves throughput, reduces manual labor, and guarantees consistent weld quality — providing a robust and intelligent automation solution for global construction machinery manufacturers.

AGR Robotic Welding Solution for Excavator Boom Front Forks | AGR Robotics：

AGR delivered a robotic welding station for excavator boom and arm joint seams, engineered for high-strength, multi-angle welding applications in construction and mining machinery.

The system integrates advanced automation and precision control to ensure stable, high-quality welds on heavy structural components.

Key Features:

• Panasonic TM-1800 G3 welding robot equipped with CO₂ arc welding for consistent, deep-penetration joints.

• ±0.08 mm positioning accuracy, providing precise control over complex geometries and heavy-duty boom structures.

• High-speed arc welding system powered by the YD-500GL5 source, ensuring strong, stable arcs and superior fusion.

• Integrated seam searching and real-time tracking, supporting variable weld paths and adaptive torch positioning.

• Productivity increased by over 30%, reducing labor while enhancing weld uniformity and long-term durability.