Robotic Welding Station for Aerial Work Platform (AWP) Frames | AGR Robotics

Aerial work platform (AWP) frames demand exceptional structural integrity and precision due to their load-bearing and safety-critical nature.

To address these high-performance requirements, AGR Robotics developed a robotic welding station specialized for AWP frame fabrication and assembly.

The system integrates multi-axis welding robots, synchronized servo positioners, and adaptive seam tracking for consistent weld penetration and dimensional accuracy.

Advanced arc control and automated fixture alignment ensure stable welding across multiple frame types and thicknesses.

This intelligent welding solution improves operational safety, product reliability, and manufacturing efficiency — enabling high-speed production of robust structural components for construction and maintenance equipment.

AGR Solution Summary | AGR Robotics：

AGR delivered a robotic welding station for scissor lift chassis, engineered for structural strength, deep welding penetration, and multi-axis flexibility. 

The system integrates advanced servo motion, precise tracking, and coordinated lifting mechanisms to ensure consistent, high-quality welds across complex assemblies.

Key Features:

• Panasonic TM-1800 welding robot with CO₂ gas-shielded arc welding, achieving strong, stable arcs and superior penetration on thick structural joints.

• ±0.2 mm positioning accuracy with smooth, real-time seam tracking to maintain precision across extended weld paths.

• High-speed servo gantry system — X-axis travel up to 16,000 mm/min and Y-axis up to 12,000 mm/min for efficient multi-axis motion.

• YD-500GS6 welding source provides deep penetration with minimal spatter, enhancing weld strength and surface quality.

• Fully automated workstation combining lifting, rotation, and side-shift units, reducing labor demand while improving weld uniformity and production efficiency.